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Complete Guide to Fogging Systems for Gas Turbines

Overview: Power Augmentation for Gas Turbines

Gas turbines are rated at ISO conditions (15°C/59°F and 60% relative humidity), but peak power demand typically occurs at much higher ambient temperatures. As temperatures rise to 105°F (40°C), air density drops, reducing mass flow and cutting turbine output by roughly 15-20%.Installing a MeeFog system in a gas turbine allows for the recovery of a significant part of the lost output by injecting high-pressure demineralized water into the inlet air supply to the gas turbine. This water evaporates quickly and cools the air. Cooler air is denser so the output of the gas turbine is increased.

Wet Compression: Beyond Evaporative Cooling

While standard fogging cools the intake air, MeeFog systems can also be configured for Wet Compression (also known as overspray or intercooling).

  • How it works: Sub-10-micron droplets are sprayed directly into the compressor.
  • Thermodynamic Effect: The droplets evaporate inside the compressor, creating an intercooling effect that reduces compressor work.
  • Performance Gain: This process reduces compressor work and increases output by 5–15% beyond what can be accomplished with evaporative cooling alone.

Technical Specifications & System Design

The MeeFog system utilizes proprietary impaction-pin technology designed for high reliability and minimal risk of blade erosion.

  • Operating Pressure: 2,000 psi (138 bar). This high pressure is required to produce “true fog” with sub-10-micron droplets.
  • Droplet Size: <10 microns (Sauter Mean Diameter). Small droplets evaporate quickly, preventing fallout and pooling.
  • Nozzle Material: 316 Stainless Steel with laser-drilled orifices and permanently aligned impaction pins.
  • Expected Lifespan: 30+ years with proper water treatment.
  • Filtration: Pump skids include 0.35-micron inlet filters and 10-micron discharge filters to protect the nozzle manifolds.

Support Services for Fogging Systems

Mee Industries offers on-site commissioning and startup services, along with post-installation support, including:

  • Functional testing of pumps, VFDs, and control logic
  • Nozzle flow verification and pattern validation
  • Coordination with turbine OEM representatives (if required)
  • Operator training and handover documentation
  • Nozzle inspection and refurbishing (if required due to water quality issues)
  • Pump skid routine maintenance
  • Control system tuning for optimized performance
  • Performance verification and reporting

 

Gas Turbine Compatibility & Fogging System References

Since 1994, MeeFog technology has been installed on over 1,200 systems representing over 90 GW of operating capacity. These projects demonstrate experience with all major gas turbine OEMs, including GE, Siemens, Mitsubishi, and Alstom, diverse operating environments, and power generation applications ranging from industrial cogeneration and offshore platforms to large combined-cycle power plants.

Selected Installation Profiles

  • Siemens SGT5-8000H302 MW (2 units)
    South Bangkok Power Plant, Bangkok, Thailand
    Customer: Electricity Generating Authority of Thailand (EGAT)
    Commissioned: 2023

  • Pratt & Whitney FT4238.4 MW (4 units)
    Decker Creek Power Station, Austin, Texas, USA
    Customer: Austin Energy
    Commissioned: 2024

  • Mitsubishi Power MHPS M701S (DA) X-Series125 MW (1 unit)
    Bao Steel Corp #2, Inner Mongolia, China
    Customer: Baotou Iron and Steel (Group) Co., Ltd. (Baogang Group)
    Commissioned: 2024

  • Mitsubishi Power M501F180 MW (2 units)
    Southern California Refinery, Mexico
    Customer: CCC Tuxpan / Refinery
    Commissioned: 2024

  • Alstom GT24188 MW (10 units)
    Midlothian and Hays Energy Plants, Texas, USA
    Customer: Vistra Energy
    Commissioned: 2020

  • Mitsubishi M501J320 MW (6 units)
    Himeji Daini Power Station, Himeji, Japan
    Customer: Kansai Electric Power Co.
    Commissioned: 2012–2013

  • Alstom GT26277 MW (1 unit)
    JFE Steel East Japan Works, Chiba, Japan
    Customer: JFE Steel Corporation
    Commissioned: 2015

  • Alstom GT13E2 (High Ambient)165 MW (4 units)
    ALBA Aluminium Bahrain, Manama, Bahrain
    Customer: Aluminium Bahrain (ALBA)
    Commissioned: 2011–2014

  • Siemens SGT-800220 MW (1 unit)
    TE-TO AD Skopje, Skopje, North Macedonia
    Customer: TE-TO AD Skopje
    Commissioned: 2023

  • Siemens V94.2149 MW (2 units)
    Phu My 2.1 Power Plant, Phu My, Vietnam
    Customer: EVN / Alstom
    Commissioned: 2006

  • GE 7FB.04200 MW (2 units)
    Fox Energy Center, Kaukauna, Wisconsin, USA
    Customer: Fox Energy Center
    Commissioned: 2018

  • GE 7EA85 MW (16 units)
    Lincoln Combustion Turbines, Stanley, North Carolina, USA
    Customer: Duke Energy
    Commissioned: 2000

  • GE 7EA85 MW (1 unit)
    Linden Cogeneration Plant, Linden, New Jersey, USA
    Customer: Linden Cogeneration
    Commissioned: 2020

  • Westinghouse W501 (W-Class)158 MW (2 units)
    Sioux Falls, South Dakota, USA
    Customer: Northern States Power (Xcel Energy)
    Commissioned: 2000

  • Alstom GT11N90 MW (4 units)
    Concord Generating Station, Watertown, Wisconsin, USA
    Customer: We Energies
    Commissioned: 2023

  • GE LM6000 Sprint48 MW (1 unit)
    Apizaco Cogeneration Plant, Apizaco, Mexico
    Customer: Procter & Gamble
    Commissioned: 2006

  • GE LM5000102 MW (3 units)
    Williams EMT Gas & Power, Pennsylvania, USA
    Customer: Williams Companies
    Commissioned: 2002

  • Rolls-Royce RB211 (Offshore)29 MW (1 unit)
    Offshore Platform, Dubai, UAE
    Customer: Dubai Petroleum
    Commissioned: 2003

  • Mitsubishi Power H-25 Series27 MW (1 unit)
    LG Chem Yeosu Plant (Whachi Complex), Yeosu, South Korea
    Customer: LG Chemical Ltd.
    Commissioned: 2015

  • GE 5371PA26 MW (12 units)
    Hallett Power Station, Hallett, Australia
    Customer: EnergyAustralia
    Commissioned: 2009

  • Siemens V64.362 MW (2 units)
    Amata-EGCO Power Plant, Chonburi, Thailand
    Customer: Amata-EGCO
    Commissioned: 2002

  • GE 6561B (6B)40 MW (2 units)
    Thai National Power Plant, Rayong, Thailand
    Customer: Thai National Power
    Commissioned: 2002

  • GE 7EA (Wet Compression)85 MW (2 units)
    Harry Allen Generating Station, Moapa, Nevada, USA
    Customer: NV Energy
    Commissioned: 2021

Additional Turbine Compatibility and Performance Data

OEM Matrix / Reference Installations MeeFog Gas Turbine Installations by OEM and Frame Designation

OEMModel/FrameNo. of Turbines
General Electric (GE)6B123
General Electric (GE)6B.032
General Electric (GE)6F.015
General Electric (GE)7B29
General Electric (GE)7E27
General Electric (GE)7E.03210
General Electric (GE)7F17
General Electric (GE)7F.0378
General Electric (GE)7F.042
General Electric (GE)7FA4
General Electric (GE)7HA.022
General Electric (GE)9E47
General Electric (GE)9E.0323
General Electric (GE)9F.032
General Electric (GE)9F.041
General Electric (GE)Frame 31
General Electric (GE)Frame 593
General Electric (GE)LM 6000 Sprint1
General Electric (GE)LM 6000PC2
General Electric (GE)LM 6000PD1
General Electric (GE)LM25007
General Electric (GE)LM2500+3
General Electric (GE)LM2500+(PK)1
General Electric (GE)LM50005
General Electric (GE)LM600016
General Electric (GE)LM6000PC3
General Electric (GE)LM6000PD1
General Electric (GE)LM6000PF1
General Electric (GE)MS60012
General Electric (GE)MS6001B2
General Electric (GE)total:711
Siemens EnergyFT437
Siemens EnergyFT81
Siemens EnergyFT8 PowerPac28
Siemens EnergyFT8 PowerPack8
Siemens EnergyFT8 SWIFTPAC2
Siemens EnergyFT8 Twin Pac16
Siemens EnergyGT10B6
Siemens EnergyGT11D54
Siemens EnergyGT11N33
Siemens EnergyGT11N23
Siemens EnergyGT13D3
Siemens EnergyGT13E2
Siemens EnergyGT13E213
Siemens EnergyGT2417
Siemens EnergyGT265
Siemens EnergyGT8C3
Siemens EnergySGT-10003
Siemens EnergySGT-1000F7
Siemens EnergySGT-2004
Siemens EnergySGT-A204
Siemens EnergySGT5-2000E11
Siemens EnergySGT5-4000F1
Siemens EnergySGT5-8000H2
Siemens EnergySGT6-2000E7
Siemens EnergySGT6-3000E10
Siemens EnergySGT6-5000F14
Siemens EnergyW1013
Siemens EnergyW1911
Siemens EnergyW2518
Siemens EnergyW50112
Siemens EnergyW501B7
Siemens Energytotal:275
Mitsubishi PowerH-252
Mitsubishi PowerM501D1
Mitsubishi PowerM501F9
Mitsubishi PowerM501G9
Mitsubishi PowerM501J6
Mitsubishi PowerM501SDA4
Mitsubishi PowerM701ADS1
Mitsubishi PowerM701DS2
Mitsubishi PowerM701F10
Mitsubishi PowerM701S2
Mitsubishi PowerM7A-02D1
Mitsubishi PowerMF-111 AB1
Mitsubishi PowerMHI 251S6
Mitsubishi Powertotal:50
Rolls-RoyceRolls-Royce Avon15
Rolls-RoyceAllison 501-KB71
Rolls-RoyceRolls-Royce Avon MK15352
Rolls-RoyceRolls-Royce RB2116
Rolls-RoyceRolls-Royce RB211-6562DLE1
Rolls-RoyceRolls-Royce SK301
Rolls-Roycetotal:26
Other Manufacturerstotal:118
total installations as of 20251180

Note: Some turbine designations reflect legacy manufacturer naming conventions or regional variants. For frame-specific performance data or retrofit feasibility, contact us.

 

Contact Details:

Mee Industries, Inc.

16021 Adelante Street,
Irwindale, California 91702

info@meefog.com

Toll Free
+1.800.732.5364
+1.626.359.4550

International
+1.626.359.4550

Fax
+1.626.359.4660

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